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> Turbo And Wheel Bearing Replacement On 02 Awd, help
notny41
post Aug 9 2008, 01:44 AM
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Hi, I have a 2002 S60 AWD and I need to replace the turbo and froont driver's side wheel bearing (entire hub apparently).

Has anyone ever done either of these projects on an AWD before?

Any tips or copies of the service manual would be very much appreciated.
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jajrst
post Aug 9 2008, 05:13 AM
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I can't offer advice but I have these docs that should help :)

Apparently the hubs not too difficult I've heard.


Attached File(s)
Attached File  hub.pdf ( 182.19K ) Number of downloads: 64
Attached File  TC_Checks.pdf ( 139.55K ) Number of downloads: 50
Attached File  TC.pdf ( 214.32K ) Number of downloads: 45
 
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notny41
post Aug 10 2008, 10:58 PM
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thank you very much for the pdfs jajrst!

Anyone done these first hand? Are they pretty involved?
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raydar
post Aug 11 2008, 01:38 AM
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Someone with limited ability will manage the bearing/hub with a bit sweat. The turbo is another matter alltogether, you will struggle big time if you have limited experience on working on cars.
Turbo removal will include driveshaft removal and awd angle gear removal. So yes pretty involved.
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notny41
post Nov 15 2008, 09:00 PM
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QUOTE (raydar @ Aug 11 2008, 01:38 AM)
Someone with limited ability will manage the bearing/hub with a bit sweat. The turbo is another matter alltogether, you will struggle big time if you have limited experience on working on cars.
Turbo removal will include driveshaft removal and awd angle gear removal. So yes pretty involved.


I wouldn't say I have limited experience working on cars. As I'm looking at the PDF I don't see it mentioning removing the driveshaft or AWD angle gear. Is it because the directions are for a non-AWD car?
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S60 R
post Nov 15 2008, 10:50 PM
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QUOTE (raydar @ Aug 11 2008, 01:38 AM)
Someone with limited ability will manage the bearing/hub with a bit sweat. The turbo is another matter alltogether, you will struggle big time if you have limited experience on working on cars.
Turbo removal will include driveshaft removal and awd angle gear removal. So yes pretty involved.




Mm, not too sure of this. I was with my friend who's a Volvo tech when he replaced my downpipe. The downpipe is bolted right to the turbo, and was easily accessible without removing anything.
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notny41
post Nov 16 2008, 12:42 AM
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QUOTE (S60 R @ Nov 15 2008, 10:50 PM)
Mm, not too sure of this. I was with my friend who's a Volvo tech when he replaced my downpipe. The downpipe is bolted right to the turbo, and was easily accessible without removing anything.

yeah from what it looked like you might be able to do that from the top?

I think the turbo has to come out from the bottom.
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raydar
post Nov 22 2008, 05:11 PM
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instructions shown not for awd. Awd a pig of a job.
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notny41
post Nov 23 2008, 11:25 AM
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QUOTE (raydar @ Nov 22 2008, 05:11 PM)
instructions shown not for awd. Awd a pig of a job.


Is that becuase of the angle gear and front axles?
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raydar
post Nov 23 2008, 02:16 PM
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Awd angle gear needs to be removed so yes more involved.

I could prob have a angle gear/awd unit out in an hour on a hoist but then i have done a few. The job is not extremly technical but is involved. If you have ability and time give it a go but it will prob take you a full day to remove/refit turbo if you have not done one before.

It would prob take me four or five hours all going well start to finish.
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