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> 1998 Volvo V70 - Heater Core Replacement W/ Pics
 
baustin
post Aug 4 2008, 11:50 AM
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Hello all! This is my first post on this forum. I have read/posted on other forums, but they are having problems, so I was decided to come here.

I finally got around to replacing my busted heater core today. Symptoms I had were a "sweet" smell when I turned the heat on, damp carpet on both the driver and passenger side floors, film on the windshield and finally the check coolant light started coming on.. My Volvo is a standard 1998 V70.

I initially called the local dealership and a local import repair shop and was quoted $700+ and $1000+. I unfortunately don't have that kind of money floating around, so I searched online.

I managed to get a brand new Behr heater core for $140 shipped and after 2.5 hours of work, I feel like I saved between $600-$900. I did not replace the thermostat.

It wasn't the easiest thing I've done in my life, but I have never done ANY maintenance work on my car until now.

Here is the leaking that was happening when I turned the heat on (sorry environment). Fortunately its hot here most of the year.
(IMG:http://i14.photobucket.com/albums/a306/baustin420/heater_core_replacement/2008-08-01_heater_core_012.jpg)
(IMG:http://i14.photobucket.com/albums/a306/baustin420/heater_core_replacement/2008-08-01_heater_core_013.jpg)


First of all, I drained the coolant. I found the plastic screw at the bottom of the radiator. I bought a collection bin for the coolant which I am going to take to a local disposal facility.
(IMG:http://i14.photobucket.com/albums/a306/baustin420/heater_core_replacement/2008-08-01_heater_core_001.jpg)

After I removed the coolant cap, the coolant flowed out quickly. After the coolant was drained, I ran a bunch of distilled water through to flush the system.
(IMG:http://i14.photobucket.com/albums/a306/baustin420/heater_core_replacement/2008-08-01_heater_core_002.jpg)

(IMG:http://i14.photobucket.com/albums/a306/baustin420/heater_core_replacement/2008-08-01_heater_core_003.jpg)

After pulling the carpet back, there are panels on the driver and passenger sides which hide the heater core "sarcophagus"
Driver
(IMG:http://i14.photobucket.com/albums/a306/baustin420/heater_core_replacement/2008-08-01_heater_core_004.jpg)
Passenger
(IMG:http://i14.photobucket.com/albums/a306/baustin420/heater_core_replacement/2008-08-01_heater_core_007.jpg)

Here is the "sarcophagus". You can see where the fluids were draining out onto the carpet.
(IMG:http://i14.photobucket.com/albums/a306/baustin420/heater_core_replacement/2008-08-01_heater_core_006.jpg)

(IMG:http://i14.photobucket.com/albums/a306/baustin420/heater_core_replacement/2008-08-01_heater_core_010.jpg)

Wet carpet.
(IMG:http://i14.photobucket.com/albums/a306/baustin420/heater_core_replacement/2008-08-01_heater_core_008.jpg)
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baustin
post Aug 4 2008, 11:52 AM
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These are the screws that need to be removed. 5 in total.

Only the one in the top left. Do this on both sides of the "sarcophagus"
(IMG:http://i14.photobucket.com/albums/a306/baustin420/heater_core_replacement/2008-08-01_heater_core_015.jpg)

And this one that is hidden by the grey cable. Again, do this on both sides
(IMG:http://i14.photobucket.com/albums/a306/baustin420/heater_core_replacement/2008-08-01_heater_core_009.jpg)

And the one that holds the 2 tubes in place.
(IMG:http://i14.photobucket.com/albums/a306/baustin420/heater_core_replacement/2008-08-01_heater_core_014.jpg)

The old heater core next to the new one.
(IMG:http://i14.photobucket.com/albums/a306/baustin420/heater_core_replacement/2008-08-01_heater_core_016.jpg)

(IMG:http://i14.photobucket.com/albums/a306/baustin420/heater_core_replacement/2008-08-01_heater_core_017.jpg)

(IMG:http://i14.photobucket.com/albums/a306/baustin420/heater_core_replacement/2008-08-01_heater_core_018.jpg)

I didn't take any pictures after this, but everything basically goes in reverse after that. I refilled with new coolant and she seems to be running great! No drippage and the "sweet" smell is gone!

Hope this helps somebody like ya'll helped me!
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MKC70
post Aug 4 2008, 02:18 PM
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Nice write up on heater core swap. I'm sure it will save people some money in the future.
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